Industrial RO System 30,000 l/h - Up to 770 ppm

MAGNUM 8040 Industrial RO System — 30,000 L/h

The MAGNUM 8040 industrial RO system is designed for water treatment applications requiring a high flow rate and controlled water quality. This unit produces up to 30,000 L/h of RO water from feed water with a TDS of up to 770 ppm.

The equipment is designed for industrial use with appropriate upstream pretreatment, including iron removal, water softening/decalcification, activated carbon filtration, and microfiltration.

Key Features

• Permeate flow rate: 30 m³/h, equivalent to 30,000 L/h
• Feed flow rate: 39.9 m³/h
• Drain water flow rate: 9.9 m³/h
• Recovery rate: 75 %
• Feed water quality: up to 770 ppm
• Design temperature: 18 °C
• Membrane housing configuration: 5P x 6E
• Number of membranes: 30 units
• Ultra-low-pressure 8040 membranes

Equipment Components

• 304 stainless steel frame with adjustable feet
• 5 FRP 8" membrane housings, 6 elements each
• 30 ultra-low-pressure 8040 membranes
• Grundfos high-pressure pump
• Variable frequency drive for the high-pressure pump
• Low-pressure PVC piping
• High-pressure welded 316 stainless steel piping
• Chemical dosing system for antiscalant and bisulfite
• 5-micron microfiltration upstream of the membranes
• Automatic flushing system
• Manual CIP / NEP chemical cleaning system
• Electrical cabinet with Siemens PLC
• Conductivity and Redox controllers
• Pressure gauges and safety pressure switches

High-Pressure Pumping

• Grundfos high-pressure pump
• Type: vertical multistage
• Operating point: 40 m³/h at 11 bar
• Hydraulic components: AISI 316 stainless steel
• Power: 30 kW
• Power supply: 400 V — 50 Hz — three-phase
• IE3 efficiency
• Variable frequency drive control

Membranes and Membrane Housings

• 5 FRP membrane housings
• Diameter: 8"
• 6 elements per membrane housing
• Interconnection: 3 + 2
• 30 ultra-low-pressure 8040 membranes
• Average salt removal rate: 99.5 %
• Operating pH range: 3 to 10
• Maximum membrane pressure: 600 psi

Dosing and Microfiltration

The equipment includes two chemical dosing points: antiscalant and bisulfite. The dosing pumps are paired with dosing tanks to inject the chemicals needed for proper system operation.

• 2 analog dosing pumps
• 2 dosing tanks, 125 L each
• Parallel microfiltration upstream of the membranes
• Safety filtration: 5 microns

Automation and Monitoring

• Industrial electrical cabinet
• Siemens Logo! PLC in the standard version
• Prime option with Siemens S7-1200 PLC
• 3" TDE display in the standard version
• 7" KTP700 Basic HMI with the Prime option
• Permeate conductivity controller
• Inlet Redox controller
• Rotameters to display permeate and drain water flow rates
• Low- and high-pressure switches
• Pressure gauges at the filter inlet/outlet and membrane inlet/outlet

Flushing and Cleaning System

• PLC-controlled automatic flushing
• Motorized flushing valve
• 2,000 L flushing tank
• Manual CIP / NEP chemical cleaning
• Manual recirculation of the cleaning solution

Prime Option

The Prime option enhances system automation and monitoring. It includes a Siemens S7-1200 PLC, a 7" HMI, additional sensors, and advanced communication capabilities.

• Siemens S7-1200 PLC
• 7" KTP700 Basic HMI display
• Profinet / Modbus communication
• Integration of pressure and flow sensors
• More precise monitoring of operating parameters

Applications

• Industrial RO water production
• Pretreatment for industrial processes
• Reduction of salinity and dissolved salts
• Municipal water treatment
• Water supply for networks or processes requiring controlled water quality

Important Information

• The system must be supplied with properly pretreated water.
• Specifications may vary depending on the final project configuration.
• Dimensions and images are provided for reference and may change during the design phase.
• Installation and commissioning are not included unless otherwise stated in the quote.